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Baotou beiben heavy duty truck clutch parts maintenance knowledge quiz series

The use and maintenance of the clutch should pay attention to what?
(1) diesel vehicles starting with sought to be smooth, can’t screw up the clutch pedal, otherwise, the load will be damaged under the impact of pressure plate, friction plate and transmission parts. Should be selected according to the size of the corresponding low position and diesel engine speed start. Clutch control requires fast, steady and thorough.
(2) the clutch separation requirements are rapid and thorough, reducing the sliding friction of the main and driven parts to prevent the impact of the transmission gear to protect the gear teeth and synchronizer.
(3) proper driving. Diesel vehicles in the driving, clutch work frequently, resulting in a lot of heat, and the heat can not be quickly passed out in a very short period of time. Therefore, excessive use of clutch, the high temperature caused by friction increases rapidly, increased wear or cracking, thermal deformation and pressure plate pressure plate spring annealing, seriously affect the normal work and shorten the service life of the clutch. Therefore, the driver must strictly abide by the rules of operation, the correct use of clutch. In addition, we should try to reduce the number of clutch “semi linkage”.
(4) the clutch pedal should be pressed at the same time before the emergency braking or close to stop to reduce the impact.
(5) no drag gears running uphill downhill; no gear clutch pedal slide (diesel engine flameout), prohibited downhill sliding gear hanging and then screw up the clutch pedal force diesel engine starting. This is not only accelerated the early damage of the clutch and the transmission system, easily broken friction plate and clutch, brake pressure also affects gas supply, affecting the traffic safety.
(6) when the diesel car in the soft, muddy road pavement and ice road driving wheel slip, prohibit the use of Meng stepped on the accelerator pedal and the clutch pedal method to screw up through this section.
Maintenance clutch should pay attention to the following items:
(1) in the installation process, do not throw, hit, hit, so as not to affect the use of deformation.
(2) Baotou beiben heavy duty truck accessories driven plate assembly to prevent oil stain, so as to avoid slipping friction erosion.
(3) adjust the clutch control system, ensure the Baotou beiben heavy truck parts separation bearing and release lever end (or diaphragm spring finger) there is a certain gap, to prevent the clutch release bearing and finger tip ablation.

How to properly maintain the clutch?
The clutch should be lubricated, checked, tightened and adjusted in time.
(1) lubrication. Most of the use of grease lubrication, should be timely filling, to reduce wear, especially the separation bearing, it withstands the heavy load, high speed, easy to wear and damage, the general should be lubricated once in a diesel car driving 4000-5000km.
(2) Baotou beiben heavy truck clutch parts inspection, fixing and adjustment. Only regular inspection, adjustment can be found in order to achieve normal use, the purpose of preventing accidents. The use of maintenance, if the clutch slip is suspected to have caused by oil pollution on the friction surface, the flywheel shell should be opened to view Kong Gai, check the clutch friction surface is stained with oil, should be clean, and identify the source to exclude; check the clutch pedal free stroke should be before the factory, when free travel have disappeared or very hours timely adjustments, so as not to affect the normal work of the clutch. Under normal circumstances, the diesel car every 6000-8000km, the clutch pedal free travel check, adjust once.
Clutch cover bolts such as loose, will cause the clutch slipping, affect the normal running of the vehicle diesel engine, therefore, when the diesel car driving a certain mileage, deal with the clutch cover fixing bolt locking check. In addition, the clutch operating mechanism should be checked regularly for all connection bolts.
What should be used in the clutch?
(1) check the clutch pedal free travel. In order to make sure that the clutch is firmly connected, there should be a certain gap between the clutch release bearing and the inner face of the separating lever. The clutch in use due to wear, the friction plate moves forward, the inner end of the lever back, reduced free travel. Free travel is too long, the clutch is prone to slip fault, therefore, in the use of maintenance, must be checked and adjusted to ensure that the clutch is reliable.
(2) check the technical status of the operating mechanism and its power assisting device. In order to make the operation of the clutch light, most of the diesel engine clutch control device has a power assisted device. With the use of time, the situation may deteriorate, coupled with the mechanical part of the moving parts is easy to enter the dust, the friction resistance increases, therefore, must be regularly checked and maintained, so as to ensure the clutch manipulation of light.
(3) filling grease. Ensure the parts rotate flexibly, the clutch manipulation of light, avoid mechanical wear loose after separation of clutch release bearing, due to lack of oil to prevent damage to other parts of the ablation card back.
(4) check and clean clutch oil. Baotou beiben heavy truck parts such as clutch bearing grease too much or not with sodium base but calcium base grease, is affected by high temperature, grease after melting may be splashed on the friction surface; in addition, such as diesel engine crankshaft rear oil seal damage from the crankcase leakage to the clutch chamber of oil can also the friction surface splashed on the clutch. When there is oil on the friction surface of the clutch, the clutch slips. Therefore, the use of maintenance, there is a suspected oil friction clutch slip surface, the flywheel shell should be opened to view Kong Gai, check whether the clutch with oil, such as oil, should be clean, and find out the source of the oil to be excluded.